Equipment
Equipment
Manufacturing high-quality, high-precision large gears requires equipment capable of handling processing suited to each application and specification.
Ueda Heavy Gear Works is equipped with everything needed for gear production—gear cutting, grinding, tool grinding, and inspection—supporting manufacturing that meets a wide range of needs.
Equipment : 01
Gear Shaper
| Manufacturer | Name | Max module | Max. outside dia.(mm) | Max. face width (mm) | Quantity | Remarks |
|---|---|---|---|---|---|---|
| MAAG |  SH-600/735 |
60 | 7,350 | 850 | 1 | Crowning device,Internal cutting device,CNC retrofitted |
| MAAG |  SH-250/300S |
50 | 3,000 | 670 | 1 | Crowning device,CNC retrofitted |
| MAAG | SH-180/300K | 20 | 3,000 | 430 | 3 | Crowning device,Internal cutting device |
| MAAG | SH-100/140 | 15 | 1,400 | 320 | 2 | – |
Equipment : 02
Gear Hobber
| Manufacturer | Name | Max module | Max. outside dia.(mm) | Max. face width (mm) | Quantity | Remarks |
|---|---|---|---|---|---|---|
| TOSHIBA (JAPAN) |  HHS-500 |
50 | 5,000 | 1,900 | 1 | CNC retrofitted |
| KARATSU (JAPAN) | KARATSU 10000 | 80 | 10,000 | 1,800 | 1 | – |
| KARATSU (JAPAN) | KARATSU 7000 | 60 | 7,100 | 1,600 | 1 | – |
| MODUL
(GERMANY) |
ZFWZ2000 | 30 | 2,100 | 850 | 1 | – |
| MODUL
(GERMANY) |
ZFWZ10 | 22 | 1,250 | 630 | 1 | CNC retrofitted |
| TOSHIBA
(JAPAN) |
HHC-150/200A | 25 | 2,000 | 550 | 1 | CNC retrofitted for tooth endmilling |
| RUSSIA | 5343 | 30 | 3,200 | 1,200 | 1 | – |
| Pfauter
(GERMANY) |
PE-1600/2000S | 20 | 2,300 | 1,100 | 1 | CNC retrofitted,Internal cutting device |
| Gleason Pfauter
(GERMANY) |
P4000 |
35 | 4,000 | 1,300 | 1 | Internal cutting device |
Equipment : 03
Bevel Gear Generator
| Manufacturer | Name | Max module | Max. outside dia.(mm) | Max. face width (mm) | Quantity | Remarks |
|---|---|---|---|---|---|---|
| GLEASON (U.S.A.) |  Spiral Bevel Gear Generator
Gleason No.655 |
30 | 1,350 | 220 | 2 | – |
| YUTAKA SEIMITSU (JAPAN) | Spiral Bevel Gear Generator
TAN-9 |
19 | 990 | 150 | 1 | – |
| NIHON KIKAI (JAPAN) | Straight Bevel Gear Generator
NK-800 |
16 | 800 | 200 | 1 | – |
| HARBECK (GERMANY) | Straight Bevel Gear Generator
75KH |
20 | 750 | 160 | 1 | – |
| YUTAKA SEIMITSU (JAPAN) | Meshing tester TUB-10 | – | 1,800 | – | 1 | – |
| TOYO KIKAI (JAPAN) | Meshing tester GT-600 | – | 1,000 | – | 1 | – |
Equipment : 04
Gear Grinder
| Manufacturer | Name | Max. outside dia.(mm) | Max. Stroke (mm) |
Max. work weight (ton) | Quantity | Remarks |
|---|---|---|---|---|---|---|
| Gleason Pfauter(GERMANY) |  Gear Grinder P5000G |
5,000 | 2,200 | 70 | 1 | – |
Equipment : 05
Tool Grinder
| Manufacturer | Name | Capacity | Quantity | Remarks |
|---|---|---|---|---|
| SEIWA G-TEC（JAPAN） | Hob Sharpener HR355 | Max. outside dia. 350mm Max. hob length 400mm |
1 | – |
| MAAG(SWISS) | Cutter Grinding Machine WS-3 | Max.module50 Table 1,000×150mm | 3 | – |
| GLEASON (U.S.A.) | Cutter Sharpener 572 | Max. outside dia. 500mm | 1 | – |
| OKAMOTO MACHINE TOOL(JAPAN) | Surface Grinder
PSG52DX |
– | 1 | – |
| SANSEI (JAPAN) | Rotary Surface Grinder
SS500 |
– | 1 | – |
| WASHINO (JAPAN) | Surface Grinder
SE-63 |
– | 1 | – |
| WASHINO (JAPAN) | Surface Grinder A-1 | – | 1 | – |
Equipment : 06
Inspection Instrument
| Manufacturer | Name | Capacity | Quantity | Remarks |
|---|---|---|---|---|
| KAPP NILES Metrology(GERMANY) |  Tooth Profile,Lead,
Pitch tester PM1418 |
Range
X：1,800mm Y：700mm Z：1,400mm |
1 | Portable |
| TPR OSAKA SEIMITSU KIKAI（JAPAN） | Tooth Profile,Lead,
Pitch tester GC-12HP |
Module：1～25
Max. outside dia.： 1,250mm Max. weight：3,000kg |
1 | – |
| Donner+Pfister AG(SWISS) |  Portable pitch tester
ES4100 |
– | 1 | – |
| Geartec(CZECH) |  Single Flank Tester for Bevel Gear
gtb1250 |
– | 1 | – |
| MAAG(SWISS) |  Pitch measuring tester TMC |
– | 6 | – |
| MITUTOYO (JAPAN) | Surface roughness tester
SJ-310 |
– | 1 | – |
| MITUTOYO (JAPAN) | Measuring Microscope
MF-G3017D |
Range 300×170mm | 1 | – |
| RYODEN SHONAN ELECTRONICS（JAPAN） | Ultrasonic instrument
UI-S9 |
– | 1 | – |
| EISHIN (JAPAN) | Magnetic particle instrument A-1 | – | 1 | – |
| (SWISS) | Equotip hardness tester | – | 1 | – |
| IMAI SEIKI (JAPAN) | C-type Shore hardness tester | – | 2 | – |
| MISAWA SEIKI (JAPAN) | D-type Shore hardness tester | – | 1 | – |
| stresstech | Barkhausen noise analyser Rollscan350 |
– | 1 | – |
| Keyence | Handheld probe coordinate measuring machine
XM-5000 |
– | 1 | – |
| Rion | Noise meter NL-28 | – | 1 | – |
| Rion | Portable vibration meter VM-63C |
– | 1 | – |
| JFE Advantech | Vibrometer diagnose MK-220 |
– | 1 | – |
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